Electronics Manufacturing Services

One Stop Solution

From getting involved in early design concept to packaging fully assembled devices that are ready for shipment, our one-stop shop solutions simplify and manage complexity in a the rapid evolving markets. High mix / low volume, quick turn prototyping and NPI services with no limits on quantity provides the much needed flexibility to produce the best product possible. Our operational knowledge across numerous industries permits clientele to reduce working capital in a number of ways. PCBWay excels at taking conceptual designs and transforming them into tangible quality products. We incorporate turn-key and consigned solutions to maintain convenience for our customers and simplifying the complex process of component sourcing.

Printed Circuit Board Assembly (PCBA)

Assembling Printed Circuit Boards for prototyping & mass production is a specialty for PCBWay. Our team can support NPI prototypes to mass production. We are flexible in modifying PCB’s to your exact qualification whether it is single or complex multiple layered boards, we have the solution to all PCBA needs. Our state of the art technology and global facilities give us the capabilities to take on any volume of work. Key technical milestones at PCBWay include:

POP process

Able to process 01005, 3 mil micro BGA, AQFN

Board with size 10mm*10mm

BGA & micro BGA (ball grid array)

BGA Rework and BGA Reball

QFP, QFN, & AQFN (advanced quad flat no-leads)

RoHS/Non-RoHS compliant assembly

Clean or no clean process

Mixed technologies (through-hole and SMT)

100% Material procurement, 100% consigned material management, or hybrid

IPC-A-610 Class 3

System Assembly

Using PCBWay’s complete box build and mechanical assembling services will cut time to market while building a complete product ready for market and shelves. We have assembled products for a wide variety of industries sectors such as consumer electronics, medical, industrial, telecommunications, broadcasting, life science, and optics. In addition to our full mechanical assembly services PCBWay can provide enclosures, electrical testing, burn-in, package design and direct shipping to our end users. We take it upon ourselves to leave all of our customers satisfied and confident in their new high quality products. PCBWay’s NPI to EMS transition plan will identify and resolve any issues from quality to processing, thus resulting in a lower assembly cost. Our Assembly services include:

Material procurement

Consigned material management

Plastic or metal enclosure

Complex final assembly

Encapsulation and conformal coating

Functional testing and QA

Environmental stress screening

Burn-in testing

Labeling and bar coding

Kitting

Documentation inclusion

Packaging

Failure Analysis

Learning from mistakes and fixing them are very important in the production process. So we incorporate failure review/analysis of each production lot yielding constant improvement of quality and boosting value. PCBWay uses a manufacturing execution system to ensure the manufacturing process runs smoothly and reinforce your products quality reducing the risk for failure.

CASE STUDY

Design & Production for Single &Three Phase Smart Electric Meter

One-stop service to solve problems from development to mass production comprehensively. Customers only focus on product performance, PCBWay-OEM would achieve product manufacturing and intelligence features improvement. Client is a certified high technology company that designs, develops and manufactures smart grid solutions, energy efficient power generation and distribution solutions.

Read full case study

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Electronic device assembly/mass production service Inquiry Form